To the naked eye it looks just like paint, but to industrial plant owners, pipeline maintenance crews and tank farm owners, it's an effective hedge against corrosion and the high cost of operating in tropical weather. The Zinc based Zinga metal coating and protection is more than just paint, its an anti corrosion system that actually merges with the metal to protect it deep down under the metal surface to provide protection from the weather and harsh chemical conditions, says Robert Charbonne, Managing Director of the Chaguaramas-based REDS Caribbean, a franchisee for the new metal protection product in Trinidad and Tobago. "It can be applied as easily as paint, but it quickly creates a chemical bond with the metal to form a tough anti-corrosive barrier that can significantly add years to the life of metal surfaces facing harsh weather, chemicals and environmental situations that paint simply cannot work or is too expensive or impractical to maintain over an extended period," he added.
Zinga can be described as a one component anti corrosion zinc coating system, which can be best compared to Hot Dip Galvanizing (HDG). Galvanized steel is widely used in applications where rust resistance is needed and Zinga is the ideal product to impede the never-ending progress of corrosion. Even though Zinga contains 96% zinc by weight, it contains a purity level of 99.995 percent when applied. What is of paramount importance to Zinga is that it is environmentally friendly, with no hazardous by-products. In addition, the product can be applied to slightly damp surfaces or in extreme temperatures (hot or cold), and Zinga can still be active in less than an hour. "The strength of the product remains unchallenged as it can withstand repeated cyclical vibration and is flexible enough to allow Zinganised sheet to be forced into shape after it has been coated. Most importantly, Zinga has an unlimited pot life and unlimited shelf life.
"With major projects scheduled for Trinidad's energy sector, metal protection in harsh conditions is expected to be a major issue for oil explorations and petroleum transmission firms. They now have a higher standard for protecting their assets over the long term.," he added.
This product is a key enabler for projects such as the development of the cross-country oil and gas transmission pipeline network being planned for Trinidad's petrochemical industry. This project will see the metals exposed to harsh chemicals at the well heads, face harsh sea blast and salt water as it travels under water, it will endure the direct tropical sunshine as well as the humidity and thick vegetation as it makes its way through the land based right-of-way towards the oil and gas processing facilities on the western side of the island. Zinga dries in 15 minutes and contains a minimum of 96% zinc when dry.
Zinga can protect longer than hot-dip galvanizing at the same coverage per square foot. It offers the same advantages but, without the application and overcoating problems that you can sometimes get with paint. Zinga can provide as much as thirty (30) years of corrosion protection and the product has an unlimited shelf life. Zinga was originally invented in Ghent University, Belgium, in the 1970's and has since been used in a wide variety of projects throughout the world. Zinga is a unique form of corrosion protection because it provides both Active and Passive protection in a form that's as easy to apply as a paint... But Zinga is not a paint. It is an active zinc performance coating, which works in conjunction with the metal beneath whereas paints are only passive barriers. Regardless of how thick paints are applied, they remain as barriers. Once they are breached corrosion sets in immediately.
Despite this significant difference Zinga is still often mistaken for a paint simply because it's liquid and comes in a tin. But there are other more subtle differences. For example it does not "skin over" in the tin because Zinga has an unlimited pot-life and it doesn't go "tacky" like a paint. The product is a film galvanizing system comprising precisely milled zinc particles suspended in a unique aromatic liquid filled base. "Zinga will bond to any prepared steel substrate to form a finished surface layer of 96 percent zinc. It offers all the advantages of hot dip galvanizing and thermal zinc spray, and it can be applied on site. The product has been approved to NORSOK Standard M-501 Rev 5, to meet the exacting demands of the oil and gas industry.
